Failure mechanism of MCrAlY coating at the coating‐substrate interface under type I hot corrosion

MCrAlY coatings are widely used to provide protection of hot component in modern gas turbine engines against high‐temperature oxidation and hot corrosion. Coating‐substrate interface, where the substrate is only partially covered by the ?coatings, is vulnerable to the hot corrosion attack. The accelerated degradation at the coating‐substrate interface can cause fast spallation of the coating, leading to the early failure of the gas turbine components. In this paper, MCrAlY powder was deposited on IN792 disks by high‐velocity oxygen‐fuel spraying. The hot corrosion behavior of the coated sample was investigated using (0.8Na, 0.2K)₂SO ₄ salt deposition at 900°C in lab air. Results showed a minor attack in the coating center, however, an accelerated corrosion attack at the coating‐substrate interface. The fast growth of corrosion products from substrate caused large local volume expansions at the coating‐substrate interface, resulting in an early coating spallation.     

Simulating the effect of aluminizing on a CoNiCrAlY-coated Ni-base superalloy

MCrAlY (M = Ni, Co) coatings are commonly used on gas-turbine components as oxidation resistant overlay coatings and bondcoats for thermal barrier systems. The present work focuses on the effect of the aluminizing process on the CoNiCrAlY coating microstructure. In the as-received condition the outer part of the coating consisted mostly of β-(Ni,Co)Al with interspersed precipitates of Cr-rich carbide and Cr-rich boride precipitates. Formation of σ-CoCr was observed at the interface between the β-layer and the inner initial CoNiCrAlY microstructure. Scanning electron microscopy (SEM) combined with energy and wavelength-dispersive X-ray spectroscopy (EDX/WDX) was employed to characterize the aluminized CoNiCrAlY coating. Phases were then identified by electron backscatter diffraction (EBSD). Detailed microstructural studies of the coating were corroborated with the help of coupled thermodynamic-kinetic calculations to model the aluminizing process. The calculations were performed with the in-house developed code employing the commercially available thermodynamic and kinetic databases (ThermoCalc). The mechanisms of the observed microstructural changes were elucidated with the help of the modelling results.     

Selective Coating of SnS on the Bio‐Inspired Moth‐Eye Patterned PEDOT:PSS Polymer Films

A new strategy for the selective coating of tin sulfide (SnS) on the surface of moth‐eye patterned (MEP) conducting polymer film is studied by considering the optical properties of the antireflective moth‐eye pattern and flexibility of polymer films. The semiconductor SnS is selectively coated on the surface of MEP microdomes of poly(3,4‐ethylenedioxythiophene) poly(styrene‐sulfonate) (PEDOT:PSS) film. The SnS coated MEP film is obtained by using pore selectively SnS thin layer functionalized polystyrene honeycomb‐patterned porous (HCP) film as a template. Aqueous PEDOT:PSS solution is poured on the SnS functionalized HCP films and detached for the fabrication of SnS coated MEP films. The films show a satisfactory photo‐responsive property under solar stimulated light illumination due to the antireflective MEP structure of PEDOT film and homogenous SnS coating on the surface of the conducting polymer.     

电感耦合等离子体原子发射光谱法测定辛酸铑催化剂中铂钯铅铁铜铝镍

准确测定辛酸铑催化剂中杂质元素含量,是判定产品是否合格的重要指标之一。以往常采用直流电弧发射光谱法(摄谱法)进行检测,但测定周期长,且重复性较差。用电感耦合等离子体原子发射光谱法(ICP-AES)测定辛酸铑催化剂中微量杂质元素时,辛酸铑催化剂样品中含有的大量有机组分和铑基体会对测定有严重干扰。实验采用反复滴加硝酸消解样品中有机组分,再用王水溶解盐类,选用合适背景点扣除的方式消除铑基体的干扰,建立了使用ICP-AES测定辛酸铑催化剂中0.001%~0.1%(质量分数)Pt、Pd、Pb、Fe、Cu、Al、Ni等7种微量杂质元素的方法。各元素在0.10~10.00μg/mL范围内与其发射强度呈线性关系,相关系数均大于0.9999;方法检出限(μg/mL)为0.075(Pt)、0.0033(Pd)、0.015(Pb)、0.0036(Fe)、0.010(Cu)、0.001(Al)、0.012(Ni)。实验方法用于测定辛酸铑催化剂样品中Pt、Pd、Pb、Fe、Cu、Al、Ni,结果的相对标准偏差为(RSD,n=7)为1.4%~9.6%。按照实验方法测定辛酸铑催化剂中Pt、Pd、Pb、Fe、Cu、Al、Ni,并与直流电弧发射光谱法的测定结果进行比对,结果相一致。     

氟橡胶包覆硝酸肼镍及其对雷管撞击感度的影响

利用水悬浮法将氟橡胶包覆在硝酸肼镍(NHN)表面制备出了NHN造型粉,并将其应用于基础雷管。通过DSC研究了NHN造型粉的热性能，测试了NHN造型粉的机械感度和火焰感度以及工业基础雷管的撞击感度和起爆能力。研究结果表明:氟橡胶包覆能够提高NHN的热稳定性，且热稳定性随着氟橡胶包覆量的增加而提高；NHN造型粉的机械感度均低于原料NHN，当氟橡胶包覆量（质量分数）为9%时，撞击感度下降幅度明显，可达142.9%；NHN造型粉用在基础雷管中做起爆药，可以降低基础雷管的撞击感度并保持其起爆能力。     

热处理对等离子喷涂铁基非晶合金涂层微观结构和耐腐蚀性能的影响

采用等离子喷涂技术在Q235钢基体上制备Fe48Cr15Mo14C15B6Y2非晶合金涂层,之后对涂层进行200,300,500,600,700℃热处理,研究了热处理对涂层微观结构、耐电化学腐蚀性能和耐均匀腐蚀性能的影响。结果表明:随着热处理温度的升高,涂层的非晶含量降低,孔隙率先减小后增大,经300℃热处理后涂层的孔隙率最低,且低于未热处理涂层的;热处理后涂层中的晶体相主要包括α-Fe,Fe-Cr,Fe63Mo37,Fe3C等;随着热处理温度的升高,涂层的自腐蚀电流密度先减小后增大,经300℃热处理后,自腐蚀电流密度最小,涂层的耐电化学腐蚀性能最好;经过热处理后,涂层在NaCl溶液中浸泡31d后的单位面积质量损失减小,且热处理温度越高,单位面积质量损失越小,涂层的耐均匀腐蚀性能提高。     

铋精矿加压氧化氨浸高效分离铜、硫和铋

针对湖南柿竹园铋精矿火法冶炼过程中存在的成本高、低浓度SO₂和散烟排放污染环境、有价金属综合回收率低等问题, 以柿竹园铋精矿为原料, 提出了加压氧化氨浸分离铋与铜、硫的新工艺, 研究了氨水加入量、浸出温度、浸出时间、浸出压力及浸出液固比等因素对铜、硫、铋浸出率的影响。在氨水用量1.8 mL/g_铋精矿、液固比4∶1、釜压2.8 MPa、浸出温度160 ℃、浸出时间5 h、搅拌速度600 r/min的优化工艺条件下, 铜、硫浸出率分别达93.57%和92.87%, 铋不浸出并以氧化铋形态全部入渣, 实现了铜、硫与铋的高效分离。     

广东某复杂铜铅锌矿浮选试验研究

广东某复杂铜铅锌矿石中的矿物嵌布粒度较细且相互包裹，导致现场铜、铅、锌浮选分离困难，为解决此问题进行了选矿试验研究。结果表明：在选铜时，选用FK 1与DS组合抑制铅锌，可有效解决精矿的互含问题；在高碱工艺下，采用先铜后锌的优先浮选工艺，铜铅粗泡再磨后经2次精选，能获得铜品位为2110%、回收率为8088%的铜精矿，铅锌总含量为1023%，达到铜精矿四级品要求；采用1粗2精2扫流程处理选铜尾矿，获得了锌品位为5217%、回收率为9278%的锌精矿。试验所用药剂全部为常规药剂，试验流程结构简单，现场实施比较容易，可作为现场改造的依据。